Wire Size Calculator

Use this free wire size calculator to estimate copper AWG size, voltage drop, percent drop, and load voltage from amps, length, source voltage, phase, and a drop limit.

Illustration for Wire Size Calculator showing estimate copper AWG size from a voltage-drop target.
Wire Size Calculator artwork matches the live tool workflow: estimate copper AWG size from a voltage-drop target. Use it with the calculator, examples, and result notes.View in the smoke-kawaii gallery
Inputs explainedResult checksExample valuesRuns in your browser
Estimated copper wire size12 AWG copper

15 A over 75 ft

Estimated drop
3.573 V
Percent drop
2.9775%
Estimated load voltage
116.427 V
Resistance table value
1.588 ohms / 1000 ft

This is not a code-complete wire sizing tool. Ampacity, insulation rating, terminals, raceway, temperature, material, and local code must be checked separately.

Formula steps

  1. Try common copper AWG sizes from smaller to larger.
  2. Estimate voltage drop for each size with the chosen circuit type.
  3. Return the first size that stays within the maximum voltage-drop percentage.

Examples

Recent answers

Recent wire size estimates will appear here.

Wire-size estimates are browser-only planning math. Code-compliant electrical design needs qualified review.

Inputs and recent answers stay in this browser tab and are not sent to a server.

How to use the Wire Size Calculator

  1. Enter source voltage, current, one-way length, maximum voltage drop percent, and circuit type.
  2. Press Estimate wire size to find the first common copper AWG size that fits the voltage-drop target.
  3. Read the estimated voltage drop and load voltage before trusting the recommendation.
  4. Check ampacity, insulation, raceway, terminals, temperature, and local code separately.

What people use it for

Estimate copper AWG size for a voltage-drop target.

Compare branch-circuit and longer-run examples.

See estimated voltage drop and load voltage together.

Learn why current and length affect conductor choice.

Check low-voltage DC runs where percent drop is sensitive.

Compare single/DC and balanced three-phase voltage-drop assumptions.

Quick examples

120 V branch

120 V, 15 A, 75 ft, max 3%, single/DC

12 AWG; 3.573 V drop, 2.9775% drop, 116.427 V load

240 V run

240 V, 30 A, 100 ft, max 3%, single/DC

10 AWG; 5.994 V drop, 2.4975% drop, 234.006 V load

208 V three-phase

208 V, 20 A, 150 ft, max 3%, three-phase

10 AWG; 5.1909562703 V drop, 2.495652053% drop, 202.80904373 V load

24 V low voltage

24 V, 5 A, 40 ft, max 3%, single/DC

12 AWG; 0.6352 V drop, 2.6466666667% drop, 23.3648 V load

Long 120 V check

120 V, 12 A, 150 ft, max 3%, single/DC

10 AWG; 3.5964 V drop, 2.997% drop, 116.4036 V load

48 V DC run

48 V, 20 A, 80 ft, max 3%, single/DC

6 AWG; 1.26432 V drop, 2.634% drop, 46.73568 V load

Need the guide or a nearby tool?

Need a slower walkthrough, a related calculator, or the full library? These links keep you close to the task you started.

Frequently asked questions

Plain-language answers about when to use the tool, what it does with your inputs, what to double-check, and how privacy works.

When should I use the Wire Size Calculator?

Use it when your task matches one of these common needs: Estimate copper AWG size for a voltage-drop target. Compare branch-circuit and longer-run examples. It works best when you already know the measurements, amounts, units, or options the page asks for.

What is the Wire Size Calculator doing with my inputs?

In plain language: The calculator tests common copper AWG sizes from 14 AWG through 4/0 and returns the first size whose estimated voltage drop is within the selected percentage. Single/DC uses the out-and-back path; balanced three-phase uses the square-root-of-3 factor. The examples on the page are there so you can compare your inputs with a worked example before copying the answer.

What do the main Wire Size Calculator inputs mean?

Source voltage: the voltage at the supply side before the wire run loses voltage. Current amps: the expected load current used for the voltage-drop estimate. One-way length: the source-to-load distance in feet, not the full out-and-back loop length. Max voltage drop: the percentage limit the calculator tries to stay under, such as 3%. Circuit type: single/DC uses an out-and-back factor of 2; balanced three-phase uses sqrt(3).

How should I read the Wire Size Calculator answer?

Read the headline answer, then check the supporting lines and examples to understand how the calculator got there. If one input changes, rerun the tool and compare the new answer instead of guessing.

What should I double-check before trusting the answer?

This is voltage-drop planning math for copper conductors only. It does not approve wire size or check ampacity, breaker size, insulation rating, terminals, raceway fill, temperature correction, aluminum conductors, equipment instructions, or local electrical code. Also check the unit, scale, mode, and result limit because small input changes can change the answer.

Is this the same as an electrical code wire-size chart?

No. This estimates voltage drop only. Real wire sizing also needs ampacity, conductor insulation, raceway fill, terminals, temperature, material, and local code rules.

Why can a long run need a larger wire?

Longer wire has more resistance. More resistance causes more voltage drop, so increasing wire size can reduce the estimated voltage lost along the run.

What does one-way length mean?

Enter the physical distance from the source to the load. The calculator applies the circuit factor internally, so do not double the length for a simple single-phase or DC run.

Why does low voltage often need larger wire?

The same volt loss is a bigger percentage of a 12 V, 24 V, or 48 V system than it is of a 120 V or 240 V system. That can push the estimate toward a larger copper AWG size.

Does this calculator handle aluminum wire?

No. This version uses approximate copper AWG resistance values only. Aluminum conductors, hot conductors, conduit fill, and AC impedance can change the real result.

What if no supported wire size meets the target?

The run may need a shorter length, lower current, higher source voltage, a larger conductor than this simple list supports, or a qualified design review.

Does the site save what I enter?

No. The calculator runs in your browser tab. Your recent answers stay only on the page while you use it, and they are not sent to a server.

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